Manufacturing Infrastructure

Purpose-Built Extraction &
Manufacturing Infrastructure

Dhanvantreya Biotech operates modern botanical processing infrastructure designed to support high-quality ingredient manufacturing for global markets โ€” built for botanical extraction, standardized ingredient processing, spray drying, botanical concentration, fine powder processing, essential oil processing, natural color extraction, and quality-controlled bulk manufacturing.

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Stainless steel extraction reactors โ€” facility interior
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Purpose-Built Facility

Industrial-Scale Extraction Infrastructure Built for Precision

Our Kurnool facility is purpose-designed for botanical extraction at industrial scale โ€” engineered from the ground up for high-quality phytochemical processing aligned with global export standards.

Every system โ€” from raw material receipt and storage through extraction, concentration, spray drying, powder processing, packaging, and dispatch โ€” is designed for traceability, process control, and regulatory compliance.

Based in Kurnool, Andhra Pradesh โ€” a region with deep agricultural heritage and access to diverse botanical raw materials โ€” our facility is built for industrial-scale, precision ingredient manufacturing serving global brands, formulators, manufacturers, and ingredient companies.

6 TPD
Extraction Capacity
95%
Solvent Recovery Rate
10,000+
Sq Ft Production Area
500 MT
Warehouse Capacity
Extraction & Processing Capabilities

Three Core Manufacturing Capabilities

Our infrastructure covers the complete botanical ingredient manufacturing chain โ€” from raw material extraction through to finished ingredient packaging.

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Extraction Technologies
  • Hydro-alcoholic extraction
  • Water extraction
  • Solvent extraction
  • Steam distillation
  • Cold press extraction
  • Spray drying systems
  • Vacuum concentration systems
  • Fine powder milling systems
  • Filtration & purification systems
  • Oleoresin processing
  • Botanical concentration
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Products Manufactured
  • Botanical extracts
  • Standardized extracts
  • Mushroom extracts
  • Nutraceutical ingredients
  • Fruit & vegetable powders
  • Essential oils & oleoresins
  • Natural food colors
  • Cosmetic ingredients
  • Veterinary botanical ingredients
  • Agricultural botanical inputs
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Quality-Focused Manufacturing
  • Active marker consistency
  • Phytochemical preservation
  • Low contamination control
  • Controlled moisture levels
  • Batch-to-batch consistency
  • Formulation compatibility
  • Export-grade quality standards
  • GMP-aligned systems
  • Full documentation packages
  • Stability-focused processing
Facility Systems

Key Infrastructure Systems & Units

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Solvent Extraction Vessels

Stainless steel (SS316L) extraction reactors with jacketed temperature control, pressure monitoring, and agitation systems โ€” designed for safe, controlled multi-solvent extraction of botanical raw materials at industrial scale.

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Solvent Recovery Systems

Integrated multi-effect evaporation and distillation systems for efficient solvent recovery from extract concentrates โ€” high recovery efficiency reduces operational costs and environmental impact while meeting ICH Q3C residual solvent specifications.

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Spray Drying Unit

Industrial spray dryer with controlled inlet/outlet temperature, atomization parameters, and cyclone separation โ€” converts liquid botanical concentrates to uniform, free-flowing powders with consistent particle size and moisture content.

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In-House Analytical Laboratory

Fully equipped quality control laboratory with HPLC, UV-Vis spectrophotometer, GC-MS, ICP-OES, and microbiology testing infrastructure โ€” enabling in-house analytical validation of every batch before release.

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Cold Storage & Warehousing

Temperature-controlled raw material and finished goods storage maintaining optimal preservation conditions โ€” FIFO inventory management with full batch traceability from receipt through dispatch.

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Packaging & Dispatch Unit

Controlled packaging area with humidity and temperature monitoring โ€” export-compliant packaging in HDPE drums, aluminium foil bags, and food-grade containers with batch labeling, CoA, and all shipping documentation.

Laboratory Infrastructure

In-House Analytical Testing Infrastructure

Our quality control laboratory is equipped with the full suite of analytical instrumentation required for botanical extract validation โ€” eliminating third-party testing delays and enabling real-time quality decisions during production.

  • โœ“High Performance Liquid Chromatography (HPLC)
  • โœ“Gas Chromatography-Mass Spectrometry (GC-MS)
  • โœ“UV-Vis Spectrophotometry
  • โœ“ICP-OES Heavy Metal Analysis
  • โœ“Microbiology Testing Suite (TAMC, TYMC, pathogens)
  • โœ“Thin Layer Chromatography (TLC)
  • โœ“Karl Fischer Moisture Analysis
  • โœ“Stability Chamber (ICH Q1A Conditions)
  • โœ“FTIR Spectroscopy for botanical identity
View Quality System โ†’ Testing Methods
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In-house laboratory โ€” HPLC equipment and analytical instruments
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Production Quality Focus

Quality Built into Every Process Stage

Our manufacturing systems are designed to maintain export-grade quality standards at every step of production.

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Active Marker Preservation

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Batch-to-Batch Consistency

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Controlled Moisture

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Low Impurity Processing

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Consistent Appearance

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Solubility Optimization

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Stability-Focused Manufacturing

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Hygienic Processing Environment

Research & Product Development

Continuous Innovation in Botanical Ingredient Science

Our R&D focus is on advancing botanical ingredient quality, developing application-specific solutions, and optimizing phytochemical systems for modern formulation markets.

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Advanced Botanical Development

Continuous advancement in botanical ingredient extraction, standardization, and optimization โ€” developing new ingredient profiles aligned with evolving market demands.

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Standardized Extract Innovation

Developing novel standardization methods, new marker compound profiles, and enhanced bioavailability systems for next-generation botanical ingredients.

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Application-Focused Systems

Ingredient solutions designed for specific applications โ€” solubility optimization, delivery format adaptation, and formulation compatibility engineering.

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Customized Ingredient Development

Client-led ingredient development from concept through pilot validation to commercial scale โ€” custom purity levels, formats, and full documentation packages.

View R&D Capabilities โ†’
Global Supply Infrastructure

Built for Reliable Global Supply

Our infrastructure supports scalable ingredient supply with the documentation, logistics, and partnership frameworks needed for long-term global ingredient relationships.

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Bulk Ingredient Manufacturing

Industrial-scale manufacturing capacity supporting commercial supply volumes with consistent quality and batch traceability from raw material to dispatch.

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Export-Focused Packaging

Export-optimized packaging formats โ€” HDPE drums, aluminium foil bags, vacuum-sealed containers โ€” designed for international transit and regulatory compliance.

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Private Labeling Support

Full private label capability with custom formulations, specifications, and documentation tailored to client brand and regulatory requirements.

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Global Documentation Systems

Complete regulatory documentation packages: CoA, TDS, MSDS, allergen declarations, and regulatory support dossiers for US, EU, GCC, and APAC submissions.

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Scalable Ingredient Supply

Flexible supply structures from sample quantities through commercial-scale bulk supply โ€” with consistent quality standards maintained at every volume level.

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Long-Term Supply Partnerships

Structured supply agreements with dedicated account management, proactive communication, and continuity planning for reliable long-term ingredient supply.

Get In Touch

Partner with Dhanvantreya Biotech

Schedule a technical consultation and discover how our extraction infrastructure and manufacturing capabilities can support your ingredient requirements.